The Plate Heat Exchanger High-Pressure Water Automatic Cleaning System is an intelligent and high-efficiency industrial cleaning solution specifically engineered for cleaning the plates of plate heat exchangers. It utilizes ultra-high-pressure water jets (typically in the range of 200-1000 Bar) to leverage the physical impact and stripping force for the thorough removal of stubborn deposits—such as scale, sludge, biological fouling, and polymers—from both the plate surfaces and within the intricate flow channels.
Its core advantage lies in fully automated operation. The system is typically equipped with a precision 3-axis moving gantry (or robotic arm), an automatic feeding mechanism, and a closed-loop control system. Operators simply need to secure the disassembled plates onto the cleaning station. The system then automatically controls the cleaning nozzle to move across the plate surface following a pre-programmed 2D path. This ensures uniform, dead-angle-free coverage of the entire plate, including the depths of the corrugated channels, while preventing potential damage to the thin-gauge metal plates from prolonged localized jet exposure.
Key system components include:
Ultra-High-Pressure Pump Unit: Delivers stable, continuous high-pressure water.
2-Axis Motion Mechanism: Carries the cleaning nozzle for automated scanning.
Plate Fixturing and Conveyance Platform: Enables safe, rapid positioning and clamping of plates.
Water Treatment and Recycling Unit (Optional): Filters and settles the wastewater post-cleaning, enabling water reuse and environmentally compliant discharge.
Intelligent Control System: Features a Human-Machine Interface (HMI) for setting and storing cleaning parameters (pressure, flow rate, traversal speed) for different plate types and fouling conditions.
The application of this system significantly restores heat exchange efficiency, reduces operational energy consumption, and extends equipment service life. It also eliminates the corrosion risks and environmental hazards associated with traditional chemical cleaning methods. It is the ideal choice for industries such as chemical processing, pharmaceuticals, HVAC, food & beverage, and marine to maintain the critical performance of their heat exchange assets.
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