High-Pressure Water Shell-Side Automatic Cleaning System for Heat Exchangers

2025-03-29

The High-Pressure Water Shell-Side Automatic Cleaning System is an advanced solution designed to maintain optimal heat transfer efficiency in shell-and-tube heat exchangers. By utilizing high-pressure water jets and automated robotic mechanisms, it effectively removes fouling (e.g., scale, sludge, or biological deposits) from the shell side without disassembly, significantly reducing downtime and labor costs.

Key Features:

Fully Automated Operation – Programmable logic control (PLC) enables unmanned cleaning cycles, compatible with industrial DCS systems.

High-Pressure Water Jets – Adjustable pressure (up to 1000 bar) ensures thorough removal of stubborn deposits while protecting tube surfaces.

360° Coverage – Rotating nozzles and flexible probes access hard-to-reach areas, ensuring complete shell-side cleaning.

Eco-Friendly – No chemical agents required; reduces wastewater generation compared to traditional methods.

Real-Time Monitoring – Sensors track fouling levels and cleaning progress, with data logging for predictive maintenance.

Applications:

Oil refineries, power plants, and chemical processing industries.

HVAC systems and marine heat exchangers.

Benefits:

✔ Improves heat exchange efficiency by 20-30%.

✔ Extends equipment lifespan and reduces energy consumption.

✔ Complies with OSHA and environmental safety standards.

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